We see many pumps come through our doors with bearing failure. The question always asked is: why did it happen and what can be done to prevent future failures?
Most bearing failures are not caused by a bearing manufacturer defect. The most common reasons for bearing problems are a lack of lubrication or the use of contaminated lubrication – and not the type of lubrication.
Most NASH pumps have grease lubricated bearings. This does not imply that grease is better than oil, only that the equipment was designed that way. Some of our pumps have the option of being oil or grease lubricated, but the standard configuration is to have grease lubrication and offer oil lubrication as an alternative.
With grease lubricated bearings, it is impossible to tell the quantity or quality of the lubricant without some disassembly of the bearing covers. Determining the bearings’ condition can become a guessing game. On the other hand, oil lubricated bearings typically have a visual sight glass that will tell you at a glance if the level is low or the oil is discoloured.
Typically, what we find is that most grease lubricated bearings are under or over greased. Sometimes the grease is old and hard, and possibly contaminated as well. A semi-annual, physical inspection can greatly reduce the potential for failure.
With oil lubricated bearings, we often see low oil levels causing failure. Oil seals can become brittle with age and leak and, in addition, any water present in the oil will go to the bottom of the sump. When that happens, the sight glass can appear full while the lubricant turns out to be mostly water.
We often see water present in bearings with either type of lubrication. It may come simply from condensation but more commonly from gland water leakage. It is very important to keep the gland leakage to a minimum but even more important that the water is draining away properly.
There is a trough below the gland too pool the water which has a drain hole. Often this hole becomes blocked with excess grease or debris and eventually the water will get into the bearing.
So what is the real answer here? Rather than the choice of the lubricant, it is maintenance. Follow the guidelines in our Installation and Operation Manual for your NASH pump and take time to take care of whatever lubrication you choose. When properly maintained, a NASH Pump can last for decades.
Please feel free to contact us for additional information